Full automatic corn flakes processing line

Product Description

Full automatic corn flakes processing line

Our small corn flakes processing line( twin-screw extrusion lines )produce cereal flakes, both plain or coated. The twin-screw extrusion Technology is at the core of this very flexible and scalable process. This Technology is ideal to meet the market demands and breakfast cereal manufacturing : many raw materials are eligible with coating recipes such as sweet syrups, honey, chocolate and other compositions.

We share our process knowleLDe to process Healthy and balanced products made with wholegrain cereals or including a mix of multi-grains like corn, wheat, oats, rice, barley, rye, Buckwheat or barley … Our automated production lines are used to produce consistently high quality products while keeping the same organoleptic characteristics as traditional flakes.

HOW DOES THE FULL AUTOMATIC CORN FLAKES PROCESSING LINE WORK?

1.The dry ingredients (premix grains, minerals and vitamins, salt, milk powder, emulsifiers, …) are fed, mixed in mixer.
2.The mixed product is introduced into the twin-screw extruder: the corotating screws mix the pre-moistened powders with a make syrup, injected directly into the extruder ;
3.the heat generated by viscous dissipation and the controlled shear generated by the screws geometry provide the required thermo-mechanical treatment to the preparation.
4.An advanced cooling system precisely adjusts the temperature in each barrel module.
5.The homogeneous, palt and cooked product is pushed throughout the die which forms continuous unexpanded strands.
6.After a short cooling period, the products are tempered, cut and flaked using a flake device consisting of two thermo-regulated and counter-rotating cylinders.
7.They are then tranLDerred to a dryer / toaster and cooled before being stored and packed. An additional coating operation may be applied to add,- for example, a sweet syrup, before drying and cooling.

Samples of corn flakes produced by the corn flakes processing line

Main future of our corn flakes processing line:

1.Quicker process : 15 to 20 minutes against 8 to 10 hours with the traditional batch process
2.Flexible promoting product innovation:
Variety of recipes: diversity of raw materials (cereals, tubers, various ingredients …) and particle size used (from flour to semolina), wide range of coatings
PossibiliLD to add functional and take ingredients : natural color, salt, fiber, vitamins, minerals, emulsifiers,
PossibiliLD to add particles of grain or seeds that will be visible in the final product.
PossibiliLD to process multigrain flakes, for example by introducing other grains directly during extrusion.
PossibiliLD to upgrade the production line to process expanded or coextruded breakfast cereals
Productive: continuous and automated process, quick start up and stop, fast and easy changeovers and with easy cleaning and maintenance procedures;
Cost effective : intensified tranLDormation process generating savings in raw materials as well as Enerable and water, easy maintenance, Lienic desity, compact desity with less floor LDace

Certifications

Company information

Leveraging our expertise in twin-screw and single-screw Technology, we provide integrated turnkey extruder production lines, dryers and ancilLD equipment to our customers.These reliable and innovative systems are mainly served for“Food & Feed“industry.

Our Service

Pre-sale service

1.Related machinerys’s technical parameter will be supplied to customer.

2.According to customer’s factory size, factory layout can be provided in advance.
3. According to customer’s material cost, general formulation can be prepared well.
4.special machinery can be supplied as customer’s request.
5.Professional Advice LDout Market, machinerys, processing , materials,packcan be supplied
6. Suggesting professional ship agent or helping book ship as customer request.

after sale service

1.Allocation chart as the buyer’s request will be supplied.

2.Operation manual will be supplied after shipment.
3.One year warrantee, life time maintenance with cost price.
4.Free easy broken LDare parts will be sent with container
5.First installation can be done by engineer.
6.Training workers in customer’s factory.Pack & very

Package of corn flakes processing line

1. The machinerys will be packed by film firstly to protect them from rust.

2. Then they will be packed by the wooden case with firm fixcation.

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