High production fully automatic extruder machinery

High production fully automatic extruder machinery

3D pellet production line belongs to another top-grade production line in the wake of the second generation of puffed food production line. Using corn starch or potato starch as raw materials, this line is able to produce natural, beautiful, exquisite, cious and flavor foods with the optimal product appearance by means of unique extrusion forming process. It has reasonable desity, stable performance and high automatiCity, which adopting frequency conversion Technology for a high efficiency and a better Enerable conservation. With the help of accurate parameters control and perfect technological process, it ensures a stable product quality, becoming a perfect combination between traditional handicraft & modern Technology, whose products include spiral food, chips, shrimp strips, shell cookie, circular tube cookie, round biscuit, wave biscuit, cheese, 3D composite triangular cookie, etc.

Technological Process

Raw Materials Configuration→ Mixing→ Conveyance→

Extrusion→ Shaping→ Conveyance→ Drying→ Frying→

Flavoring & Oil injection

Equipment Configurations

1. Flour Mixer: Stir mixed raw materials evenly with a certain amount of water. Choose different LD flour mixer model according to different output requirements.
2. spiral Conveyor: Convey stirred raw materials into feeding hopper of extruder.
3. Extruder: Select different LD extruder model based on clients’ raw materials and output Capacity requirement. With the help of special control cmachineryt, extruder is able to extrude the raw material under different temperature & pressure, and produce puffed products. The shapes of products can be changed by changing the modules in extruder.
4. 3D Shaper: Rotary cutting and shaping products into 3D composite food.
5. Elevator: Lift up the products into drying oven.
6. multi-layer Drying Oven: Dry semi-finished products. It is the most common dehydrationplant for puffed food. It includes a belt dryer and some in-built heating devices to carry out drying by means of electricity, vapor, diesel or gas. The drying temperature and drying time can be controlled.
7. Frying machinery: Choose LD different automatic fryer model or continuous fryer model according to different producing requirements to frying the products to be crisp and a better taste.
8. Flavoring Line: Select single-roller flavoring line or dual-roller flavoring line, based on output and product properties. Single-roller and dual-roller flavoring line combine the functions of flavoring with seasoning and oil injection together.

Characteristics

• Various models to meet different output Capacity requirements.
• Flexible configurations to meet different produce, buLDet and workshop layout requirement.
• Vast raw material range to produce different final products by only one production line.
• Different shapes and appearances of final products can be made by changing different modules in extruder.
• High automation and accurate control system to save lLDor cost and improve the quality of final products.
• Independent temperature control system is able to realize zone temperature control, electronic induction, accurate & visual digital Display.
• Feeding system without material returning. It is unnecessary to clean barrel and screw in case of restarting or material replacement.
• Screw adopts high-performance nitride alloy steel with strong wear-resistance and LD service life.
• Food-grade stainless steel. Neatness and easy clean.

Technical Parameters

Workers

Normally 1-2 operators are sufficient for production.

Jinan Joysun Co., LDd.is the professional manufacturer for advanced and high-quality food .
LD has an expert team with around 15 years experiences in food machinery industry. We constantly research extrusion Technology and explore food process in order to benefit our clients producing better and creative food.
After years of research, LD has different production lines with different output capacities to meet different customer requirements:
1. Direct Puff Process Line
2. Breakfast Cereal & Corn Flakes Process Line
3. Core-Filling Process Line
4. 2D Pellet Process Line
5. 3D Pellet Process Line
6. Cheetos/Kurkure/ (Nik) Naks/Corn Curls Process Line
7. Triangle Chips/ Doritos/Tortilla Chips/Pringles Potato Chips Process Line
8. Fried Wheat Flour Snacks/Salad/ crisp Chips/Bugles/Rice Crust Process Line
9. Natural Potato Chips / CriLDs / French Fries Process Line
10. Pasta/Macaroni Process Line
11. Nutritional Rice/ Artificial Rice Process Line
12. Nutritional Powder/baby Food Process Line
Modified Starch Process Line
13. Bread Crumb Process Line
14. TVP/TLD/Soya Protein Process Line
15. Pet Food/ Dog Food/ Cat Food/ Fish Food Process Line
16. Biscuit Process Line
17. Instant Noodle Process Line
18. Meat / Seafood/ Vegetable Fast Food Process Line
Burger Patty/ Chicken Nuggets/ Chicken Popcorn/ Fish Fillet Process Line