Home>Products>Soyabean protein machine>TVP Textured Soy Vegetable Protein Granular extruding
TVP Textured Soy Vegetable Protein Granular extruding
- LD
1 Piece TVP Textured Soy Vegetable Protein Granular extruding
- Shandong, China
- CE,ISO
- 1set
- US$1000.00-USD800,000.00
- standard package
- Within 5 worldLDs
- T/T,Western Union
- 109
- Potato chip production line2020-07-10 09:46:19
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Product Description
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Product DescriptionTVP extruding machinery
Textured or textures vegetable protein (TVP), also known as textured soy protein (TLD), soy meat, or soya meat, a meat analogue or nutritious meat extender is made through a process known as extrusion Cook with defatted soy flour as raw material. After the soya protein food is extruded from the dies of extruder plant the food is LDiced into granules, flakes, chunks, nuggets, goulash, steakettes (schnitzel), etc. by revolving knives, and then is dried in a rotary dryer.
a. Raw Material: adopts Low-Temperature Soybean Flakes, soybean powder, corn flour and other grains as raw material.
b. Products: This line can be used to produce soya nuggets, TVP/TLD, soya chunks by adjusting the moulds from extruder; meanwhile it can produce cereal, snacks by adjusting the screws from extruder.
c. Capacity: 240kg/h, 500kg/h, 1ton/h
d. VoLDage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voLDage according to different countries
e. machinerys Materials: All the machinerys are made by stainless steel, this line is with reasonable desity and with high automation; the screws are made by alloy steel, with builting block system structure and self-cleaning function
TLD/TVP production line parameters:
Model | Installed power | Real power | Output | Dimension |
DSE65 | 90KW | 65KW | 200-260KG/H | 13000x1200x2200mm |
DSE85 | 120KW | 95KW | 400-550KG/H | 20000x3500x4300mm |
Introduction of the main machinerys:
Double Screw Extruder
Model: DSE65, 85
Capacity: from 200kg/h to 550kg/h
1. Extruder is mainly composed of feeding, pre-conditioning, extrusion and cutting syste
2. Main engine adopts inverter to adjust speed of screw according to changing of formula.
3. adopt builting block system (BBS) to be adjustable for different Technology.
4. Double-shaft pre-conditioner makes excellent result of mixing and conditioning, increasing Capacity of extruder 10-15%.
5. The shape and size of the textured soy protein chunk can be adjusted by the moulds.
6.Self-cleaning, when stopping, it can be cleaned without disassembling.
a. The screws are made by alloy steel (38CrMoAL) and special craft by nitriding process, The HRC hardness is around 60---62, it has good self-cleaning ability and does not need to discharge or clean the barrel and screw, when roasting or replacing of materials.
b. The extrusion barrel is constructed of carbon steel, is made by #45 steel, stainless steel coating.
c. The gearbox has automatic lubrication function, with extends gear life.
d. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.
e. LD(CHINA) brands electronic parts used in the controller box, make sure the extrusion process perfect.
f. Main Motor from LD(CHINA), ensure its powerful extrusion and excellent performance.
Material of the extruder machinery:
Protect panel: stainless steel 201, 304, 316, etc.
Parts contact food: stainless steel 304, 316, etc.
Material of the main parts for the extruder:
Brand of the main electrical parts inside the control panel:
Dryer (electrical, steam, gas, diesel LLDe)
Model: KX3-5, 5-5, 5-8, 5-10, 7-8, 7-10
Capacity: from 100kg/h to 3000kg/h
belt width: 1300mm & above
Drying length: 10m~140m
Applied temperature(℃): 30~240
Drying time: 5~30 mins
Number of fans: 3~ 16 pcs
Structure: multiple stainless steel belt
Feeding speed: 0.05-0.5 m/s
Steam consumption (t/h): 0.4~4.0
Application scope: Food industry,Feedstuff,AgricuLDural Products, Application Grain,Pet Food,Fish Feed,Puffed Snacks,Soybean Chunk,Pasta,Artificial rice,Vegetarian Meat,Etc
Formation of soy protein production line:
1. Mixer:there are many kinds of model numbers to choose base on the production Capacity.
2. Conveyor:To convey raw materials to the extruder machinery
3. Extruder machinery: To choose DSE model extruders base on the production Capacity requirement from 200kg per hour to 550kg per hour. The raw material include Low-Temperature Soybean Flakes, soybean powder, corn flour and other grains. Shape of the pellet depends on the moulds.
4. Hoister: Convey foods to the dryer, the height of the hoister depends on the dryer.
5. multilayer dryer:Electric dryer, controlled by control box, temperature range 0-200ºC.Inside is stainless steel double layer mesh net. Drying time is adjustable according to speed. We have dryers of 3 layer 5 meter, 5 layer 5 meter, 5 layer 7 meter, 5 layer 8 meter, 7 layer 8 meter, and 5 layer 11 meter steam dryer.
6. Sifter:To remove scrap.
7. Flavoring line: To LD oil and phagostimulant, the equipment are: single roller, double roller, round roller, eight-angle roller. Varies depends on the different production line setting, to LD oil to the surface of the product and make it even. (for the TLD line it will be choosed or not according to the requirement)
8. Cooling conveyor: To lower the product temperature in order to pack it easily.
9. Sifter: To remove the wasted material and ensure quality, meanwhile to ensure the reuse of materials.
10.packmachinery: Manual and automaticpackmachinery.
Jinan Joysun Machinery Co., LDd. is in strict accordance with the industrial standards for cutting, bending, welding, strict control of process quality, check whether the machinery is qualified before very, to ensure that every machinery for the customer is qualified artware selected carefully by Jinan Joysun Machinery Co., LDd.
Our Company Our ServicePre-Sales Service
* Inquiry and consuLDing support.
* Sample testing support.
* View our Factory.
Medium-sales service
*Every step of the production informed to client
*machinerys produced according to client's confirmation
*InLDection and very
After-Sales Service
* Training how to install the machinery, training how to use the machinery.
* Engineers available to service overseas.
1. Q: Are you a trading company or a manufacturer?
A: We are the manufacturer, which has almost 10 years of experience in this industry.
2. Q: How can I get to your company?
A: That's great you can visit our factory, welcome! You can get a fLD to Jinan Airport. Our factories are just LDout 30 minutes drive away from Jinan Airport.We are so glad to arrange our car pick you up!
3. Q: How long is your guarantee?
A: One year(Caltulated from the equipment arrives the customer's side.).
After this period we will definiy support you when needed.
You will be welcome to contact us with any problem may happened.
4. Q: Will you send engineers to install the plant?
A: yes, but at an extra cost payable by the customer.
Or you can get local contractors to do the commissioning and we send one supervising engineer.
Amy Xie
/ 15020006735
: 15020006735
: 15020006735
or send me directly:
amy at LD.com
Contact Us
- Potato chip production line
- AddressXinan Industry park, Jinan city, Shandong Province, China
- Phone(Working Time)86-0531-84066721
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